How can I test my machine sizing before placing a full order?

We offer low-cost blank film trials for automated filling lines. This allows you to run unprinted material through your machinery to ensure proper sizing, seal integrity, and filling volume before committing to a full custom printed run.

Stick Pack
Packaging

Q: Stick Pack vs. A Flat Packet: Which do I need?

Stick packs are exclusive to automated filling. If you are looking for a manual fill, you must purchase a pre-formed flat packet. Stick packs are delivered as rolls of film (rollstock) and require VFFS machinery.

Q: What if I don't have a co-packer or filling equipment?

We can refer you to sources that offer co-packing or filling equipment sales. Depending on your scale, you may start with manual filling into flat packets until you are ready for automated stick pack production.

Q: Why is Rollstock quality important for stick packs?

High-speed machines require precise coefficient of friction (COF) control. Our stick pack rollstock is engineered to glide through VFFS machinery, preventing downtime.

The Ulimate Single Serve, On-The-Go, Packaging Solution.

Stick packs are perfect for powders, drink mixes, and single-serve convenience. With custom printing, you can stand out on crowded shelves while delivering consumer-friendly packaging. Our stick pack sell sheet covers material choices, compliance info, and print capabilities.

Need a trial roll to test? No problem! Let us know the details from your co packer to ensure the film runs properly.

Download Our Stick Pack Guide

Why Brands Use Stick Pack

✓ Low Unit Cost: Roll stock comes with efficient pricing.
✓ Barrier: Keep powders dry and fresh for consumers.
✓ Rapid Filling: Automated filling goes fast which gets you to market quicker.

Inquire About Stick Pack Film Get A Stick Pack Sample Kit

*Test your product compatibility with our free sample kits.

purple stick pack with stand up pouch and water bottle

Test First

Trial Rolls Available

FDA Material

Compliant Films

100% Digital

Multi-Sku Runs

What Is A Stick Pack?

A stick pack is the ideal single serve packaging solution. Brands are drawn to this form factor because it is convenient and user-friendly. It allows for easy dispensing and on-the-go consumption. This makes it highly desirable for products such as single serve drink powders and vitamin supplements, like collagen.

Bulk packing your stick pack? Think about a carton or a custom printed stand up pouch for the perfect muli-pack solution!

Why Use It For Your Product?

Here are the top 5 reasons consumers are drawn to stick pack products.

Portability: Small and lightweight, making them easy to transport and carry with you on the go. This is ideal for people who are always on the move, such as students, athletes, and business travelers.
Convenience: They’re easy to open and use. Simply add water, shake, and enjoy! This is perfect for people who don't have time to prepare a full meal or snack.
Freshness: Sealed with ultra- high barrier film to keep the powder fresh until you're ready to use it. This ensures that you always have a delicious and refreshing drink on hand.
Variety: There is a wide variety of single serve powdered drinks available, so you can find one that suits your taste and dietary needs.
Waste reduction: Single serve packages help to reduce food waste. Since you only use one serving at a time, you're less likely to end up with leftovers.

Ask for a free sample kit to see how stick packs and stand up pouches go hand in hand. Need film right away? No problem. The Pouch House can print stick film roll stock within 5-10 business days after proof / trial approval. Formed powder packets for manual filling are produced within 15 business days after proof approval.

protein powder collagen stick pack with purple powder

Protein Powder Packaging

This is a perfect solution for protein powder packaging. We will send a trial roll to ensure the size and material are verified on your stick pack filling machine.

single serve stick pack for orange powder drink at the gym

Single Serve Packaging

All of our wrappers have a high-barrier metalized, foil like, inner layer and can be coated in either matte or gloss finishes. Matte coatings seem to be the most popular choice in the marketplace, but the choice is yours!

Roll Stock

Since stick packs are exclusive to automated filling, roll stock film is the only solution for this form factor. We will work with your co packer, or your filling machine provider, to ensure an optimum packaging experience.

THINGS TO KNOW.

Material Verification

Running stick pack for the first time or starting a new relationship with a co-packer? We will send you a trial roll to ensure your product runs smoothly. Download our automated filling checklist.

Food Safety

Food safety is our number one priority. Our SQF (Safe Quality Food) Level 2 certification is built into every package we print. You can be assured that your powder or liquid will be safe for direct contact to heat sealable films.

Pouches/Cartons

Looking to bulk pack? If you need secondary packaging, consider a custom printed stand up pouch. We can also print folding cartons and display boxes as well. Just ask a packaging specialist for a sample kit.

Stick Pack & Automated Filling: FAQ

Stick Pack vs. A Flat Packet: Which do I need?

Oftentimes customers want the stick pack form factor but do not have automated filling equipment. Remember: Stick pack is exclusive to automated filling. If you’re looking for a manual fill, you must purchase a pre-formed flat packet.

How can I trial my automated filling before a full run?

We offer low-cost blank film trials specifically for brands testing their automated filling lines. This allows you to verify proper sizing and seal compatibility on your VFFS equipment without the upfront cost of a full custom printed order.

What if I don't have a co-packer or filling equipment?

We can refer you to sources that offer co-packing or filling equipment sales. If you don’t have large initial quantities, you may find yourself limited to manual filling into flat packets until you’re ready to scale up.

Why is Rollstock quality important for stick packs?

High-speed machines require precise COF (Coefficient of Friction) control. Our stick pack rollstock is engineered to glide through machinery, preventing downtime and ensuring airtight seals for every single-serve unit.